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Electrical Design, Consultancy for Lanka Walltiles Vibhawa
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Vibhawa’s Electrical Design & Consultancy for Lanka Walltiles Expansion

Vibhawa’s Electrical Design Expertise in the Lanka Walltiles PLC Expansion Project When a leading manufacturing company like Lanka Walltiles PLC expands, every system behind that growth must be equally ready to perform, efficiently, safely, and sustainably. To support their continued growth in Sri Lanka’s industrial arena, we, at Vibhawa Consultants, were entrusted to handle the electrical design and engineering consultancy for the expansion of their manufacturing facility in Meepe. This project not only reflects our technical expertise but also our deep commitment to building reliable, future-ready energy systems that empower industries to scale with confidence. Here’s how it was done: Understanding the Client and Their Vision Lanka Walltiles PLC has long been a pioneer in Sri Lanka’s tile and ceramic industry. The company is known for its innovation, quality, and sustainable manufacturing practices. With demand on the rise, the company planned to expand its Meepe manufacturing facility, aiming to increase production capacity while maintaining energy efficiency, system safety, and long-term reliability. That’s where we Vibhawa came in, as their engineering design consultant and trusted technical partner. Our team was responsible for translating their expansion goals into a robust and efficient electrical distribution system that could support the increased operational load while aligning with international standards, as we always do. Vibhawa’s Role as the Client’s Engineer As the client’s engineer, we acted as an independent technical representative for Lanka Walltiles PLC throughout the entire project. Backed by our expertise in electrical consultancy, we made sure every technical and design decision aligned with the client’s operational and safety objectives. Our responsibilities included: Understand client requirements and carry out the electrical design accordingly (33kV and downstream low voltage systems) Reviewing and validating all possible design options Ensuring compliance with IEC standards and safety codes. Assisting for Technical Matters Coordinating between the client, contractors, and suppliers. Supervising key milestones to guarantee design integrity and performance Verifying the bills raised by the selected contractors for the purpose of payments This role required a balance between technical precision and practical decision-making, ensuring the project progressed smoothly while meeting both performance and cost targets. Designing a Future-Ready Electricity Distribution System One of the core scopes of this project was the electrical design and detailed planning of the facility’s distribution system. The expansion added new transformers to increase the site’s overall installation capacity. This was a critical step to handle the additional production load. Our team designed a system that was not only scalable and efficient but also on par with the client’s sustainability goals. Key design elements included: Optimized power distribution networks for improved load management. Integration of redundancy and protection systems to improve reliability. Selection of equipment based on lifecycle cost, performance, and safety. Along with our practical engineering insight and advanced modeling tools, we ensured that the system design delivered long-term operational efficiency while minimizing maintenance and downtime risks. ETAP Modelling and Simulation for Precision At Vibhawa, we believe great design is possible only with solid data. Using ETAP (Electrical Transient Analyzer Program), our engineers built a comprehensive simulation model of the facility’s electrical network. This helped us evaluate multiple operational scenarios and optimize the system before implementing. Through load flow analysis, short-circuit calculations, and protective coordination studies, we identified the most efficient configurations to ensure system stability and safety. ETAP modelling helped us: Predict system performance under different load conditions. Optimize transformer use and cable sizing. Validate protection settings for fault tolerance and continuity. The result? A design that was not only compliant but intelligently optimized, balancing performance, safety, and cost. Value Engineering: Building Smart, Cost-Effective Solutions Engineering is not just about building strong systems. It’s also about building smart. This is why we refined each design decision through value engineering to deliver the best possible outcome within the client’s budget. This process included: Evaluating material choices and system configurations for cost efficiency. Improving energy efficiency through optimized layouts and equipment selection. Reducing long-term operational costs through maintainable and modular design. Being one of the leading electrical engineering services in Sri Lanka, every recommendation we made was supported by technical justification and lifecycle cost analysis. This ensured Lanka Walltiles PLC gained measurable value, both technically and financially. Technical Evaluation and Contractor Support Beyond design, our role further extended into technical evaluations during the procurement and contractor selection phase. We assisted the client in reviewing the bids received for the tenders, conducting comparative analyses, and verifying compliance with design and performance requirements. Our team also provided expert input during negotiations, ensuring that selected contractors had the right technical capabilities to execute the work efficiently and safely. This collaboration gave Lanka Walltiles PLC the confidence that every implementation partner was technically competent, compliant, and matched with project goals. Supervision and Verification to Ensure It’s Done Right Designing a great system is one thing, while making sure it’s implemented to the same standard is another. Vibhawa’s engineering supervision team remained closely involved throughout the project’s construction phase, verifying that all installations, testing, and commissioning were carried out as per design and safety standards. We also handled final bill verification, ensuring financial transparency and that all completed work matched the contractual and technical expectations of the client. This hands-on approach helped maintain quality control and guaranteed that the system’s actual performance met the precision we designed on paper. Delivering Results that Power the Future By the completion of this project, Lanka Walltiles PLC’s Meepe facility was equipped with an electrical system that was: Technically optimized and future-ready. Scalable for expanding production capacity. Compliant with IEC standards and safety codes. Designed for operational reliability and efficiency. But more than just an engineering win, this project represented a true partnership, where collaboration, technical insight, and trust came together to support an industry leader’s growth journey. Powering Industrial Growth, the Vibhawa Way! We, at Vibhawa Consultants, see every industrial and manufacturing project as a chance to make an impact. We want to help businesses grow sustainably, operate efficiently, and achieve long-term energy reliability. Simply put, we combine technical know-how with

Vibhawa project team inspecting and testing the solar inverter setup
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Standard Chartered Rooftop Solar Project by Vibhawa Consultants | A Landmark in Sri Lanka’s Clean Energy Journey

Standard Chartered Bank’s Sri Lanka head office is now generating clean, reliable energy thanks to a rooftop solar PV project designed and supervised by Vibhawa Consultants. From feasibility studies and detailed design to testing, commissioning, and performance analysis, we guided the bank every step of the way. This has helped them reduce energy costs, cut carbon emissions, and lead the way in corporate sustainability. Discover how we turned this renewable energy vision into reality. The Challenge Standard Chartered Bank had one clear goal: bring renewable energy into its head office operations, reduce its dependence on grid electricity, and contribute to its global sustainability agenda. But installing a solar PV system on a corporate rooftop is no simple task. It requires careful feasibility studies, accurate design, precise simulations, and thorough supervision. Every stage must be handled with technical accuracy to ensure the system performs reliably for decades. This is where Vibhawa stepped in, combining our engineering expertise with sustainability know-how. The Journey with Vibhawa 1. Starting with a Feasibility Study and Design Every strong project begins with a solid plan. Our team conducted a detailed feasibility study of the bank’s head office rooftop to assess the building’s suitability for solar panel installation. This included examining roof structure, load-bearing capacity, orientation, and shading. Once the feasibility was confirmed, the concept was turned into a detailed design for the solar PV system. This ensured that the installation would be technically sound, safe, and aligned with Standard Chartered’s energy goals. 2. Predicting the System Performance/Energy Yield with PVsyst Simulation Before even placing a single solar panel, we used PVsyst simulation software to model how the system would perform under real conditions. This advanced simulation allowed us to: Estimate the accurate energy yield. Predict system performance over the years. Identify the best configuration for maximum efficiency. Give the bank clarity on savings, return on investment, and contribution to sustainability targets. In simple words, PVsyst helped answer the question: “How much energy can we expect from this rooftop solar project?”. This ensured that there’s no guesswork in the design. 3. Preparing the Project Plans and Tender With feasibility and simulation complete, it was time to prepare the technical tender package, including a Bill of Quantities (BOQ). This step was crucial.  A strong tender makes sure everything is transparent, competitive, and up to international standards. By doing so, Standard Chartered could confidently select contractors and equipment suppliers, knowing the system would be built on the right technical foundation. 4. Acting as the Client’s Engineer and Supervisor Being the client’s engineer meant more than just overseeing paperwork. Our team represented Standard Chartered throughout the project lifecycle, ensuring the bank’s interests were safeguarded at every step. This included: Supervising the installation of the solar panels and related electrical systems. Checking compliance with international engineering and safety standards. Coordinating with contractors to make sure the project stayed on track and met quality requirements. In short, Vibhawa stood as a trusted partner to this project, making sure the rooftop solar system was not just built but built right. 5. Testing, Commissioning, and Performance Analysis Once installation was complete, the final stage was testing and commissioning the solar PV system. Vibhawa’s engineers carried out rigorous checks to confirm the system was functioning exactly as designed. The electrical tests included (but not limited to) – earth fault loop impedance and resistance to earth testing (to ensure correct earthing integrity), insulation resistance testing of the cable (to ensure cables are in good condition after installation). To ensure the solar side performance verification, we used a calibrated Solar PV Analyzer (Seaward PV210) to conduct performance analysis. This process verified that every solar panel and component delivered the guaranteed performance from day one. By matching real test results with the earlier PVsyst simulation, Vibhawa proved that the solar project would achieve the energy savings and green goals Standard Chartered aimed for. The Outcome Today, the rooftop solar PV system at Standard Chartered Bank’s head office is more than just an energy project. We see it as a symbol of leadership in sustainability. Below are the benefits they get to enjoy now: Less dependency on grid electricity and a step towards Standard Chartered Bank’s path towards Net Zer The bank now generates a significant portion of its own energy. Lower electricity bills: Clean energy reduces operating costs in the long run. Lower carbon footprint: Every kilowatt of solar power contributes to Sri Lanka’s fight against climate change. Corporate leadership: The project sets an example for other organizations in the region, proving that corporations can lead the transition to renewable energy. Why Does This Project Matter? This rooftop project is not just about solar panels and power. It is about vision, leadership, and responsibility. By investing in rooftop solar, Standard Chartered has shown that corporations can take meaningful steps toward building a sustainable future for Sri Lanka as a whole as per their sustainability agenda. For Vibhawa, it was an opportunity to showcase how our expertise in engineering consultancy, supervision, and testing can transform a renewable energy project from an idea into a long-lasting success. From feasibility studies and detailed solar PV design to system testing and commissioning, the entire project reflects the value of having an experienced partner like us to guide the journey. Our Broader Mission At Vibhawa, every project is seen as part of a bigger picture. Our mission is to help businesses, industries, and institutions embrace renewable energy confidently. By offering expertise in solar PV design, performance analysis, supervision consultancy, and condition monitoring, we ensure that clients don’t just adopt renewable energy, but do so in a way that is reliable, efficient, and future-ready. Ready to Take the Next Step Towards Clean Energy? The Standard Chartered Bank rooftop solar project is more than just a milestone for the bank. It’s a step forward in Sri Lanka’s renewable energy journey specially in the financial sector. It shows that with the right expertise, clean energy can be both impactful and profitable. At Vibhawa, we take

Drone Based Thermography of 33kV Gantry & Transformer Yard - Vibhawa | Electrical Testing & Consultancy
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Drone Based Thermography of 33kV Gantry & Transformer Yard

Vibhawa successfully carried out an aerial infrared thermography inspection of a 33kV gantry and transformer yard using advanced drone technology. Guided by our Level 2 and Level 3 Certified Thermographers, the inspection enabled the detection of potential faults and thermal anomalies in critical high-voltage components—ensuring operational reliability, safety, and early fault prevention.

Drone Assisted Solar PV Thermography Survey: Elevating Performance Monitoring with Predator Vision - Vibhawa | Electrical Testing & Consultancy
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Drone Assisted Solar PV Thermography Survey: Elevating Performance Monitoring with Predator Vision

Team Vibhawa recently conducted a drone-assisted solar PV thermography inspection for a 1MW rooftop solar PV system at a leading industrial facility, adhering to IEC TS 62446-3 standards. Using the DJI Matrice 350 RTK equipped with an H20T thermal payload, the aerial survey was carried out in collaboration with licensed drone pilots, guided by our in-house Level 2 and Level 3 Certified Thermographers. The inspection was performed at a 3 cm/px Ground Sample Distance (GSD), enabling sub-module level precision and high-resolution thermal imaging. As the only company in Sri Lanka with an in-house Level 3 Certified Thermographer, Vibhawa’s team led the thermal image analysis using DJI’s proprietary software to detect critical anomalies such as cracked modules, delamination, hot spots, and other faults. This comprehensive, standards-compliant inspection not only aids in warranty validations and preventive maintenance but also enhances system performance and long-term reliability. By combining advanced drone technology with deep thermal imaging expertise, Vibhawa empowers solar asset owners to reduce downtime, improve ROI, and protect their energy investments.

Modelling the infrastructure electricity distribution system of Snowy 2.0 Project in Australia (2,200MW pumped hydro project) using ETAP - Vibhawa | Electrical Testing & Consultancy
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Modelling the infrastructure electricity distribution system of Snowy 2.0 Project in Australia (2,200MW pumped hydro project) using ETAP

https://www.snowyhydro.com.au/snowy-20/about/ The project was awarded to Vibhawa by https://www.futuregenerationjv.com.au/ Vibhawa ETAP modelling team did modelling and simulation of over 100 substations in Snowy 2.0 for the load flow, short circuit, protection co-ordination and arc flash.   The scope included modelling over 100 substations with the voltage 33kV, 22kV, 11kV, 1000V and 415V.

Success & Completion : 33kV Power System Testing and Commissioning | First-of-its-Kind SWRO Project in Sri Lanka - Vibhawa | Electrical Testing & Consultancy
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Success & Completion : 33kV Power System Testing and Commissioning | First-of-its-Kind SWRO Project in Sri Lanka

33kV System Testing & Empowering Jaffna’s Water Future: Vibhawa’s Electrical Triumph in a One-of-a-kind Project Sri Lanka Vibhawa Consultants successfully completed testing and commissioning of the 33kV/400V electricity distribution system for the innovative 24 million litres per day Jaffna Seawater Reverse Osmosis (SWRO) Desalination Plant in Thalayadi, Jaffna District—the first of its kind in Sri Lanka. This monumental project is designed to provide safe drinking water to over 300,000 people in the North (Source – Sunday Times) As the Independent Testing and Commissioning Consultants, Our Key Achievements were: – Testing and commissioning of the electricity distribution system (33kV & 400V) including protection system. Testing of the 33kV system included testing of the power transformers which has an installed capacity of 6000kVA and the associated protection system. – Expertise guidance in medium voltage (33kV) and low voltage systems (400V) – Carrying out a protection coordination study for the project using ETAP (Also verifying the test results against the simulation results to verify the accuracy and reliable system performance) – Adherence to international standards (IEC, BS & NFPA) – Provision of Chartered Engineer Certification to obtain the grid electricity connection at 33kV level from CEB – Substantial contribution to the project’s overall success Advanced ETAP Simulation and 33kV System Testing: Ensuring Optimal Protection Coordination Comprehensive Protection Relay Testing and Coordination Study for Critical Infrastructure In any large-scale industrial project, particularly those involving 33kV system testing and complex electrical infrastructure, the protection coordination study represents a fundamentally critical component that can determine project success or failure. Vibhawa’s ETAP-trained engineers, certified through the prestigious ETAP Academy, stepped forward to tackle this sophisticated challenge with unmatched technical expertise. Our team leveraged Vibhawa’s commercially licensed ETAP software to conduct comprehensive simulation and modeling studies, ensuring the highest standards of electrical system reliability and safety. Detailed 33kV System Modeling and Worst-Case Scenario Analysis Starting from the 33kV CEB incomer point, our expert engineers meticulously modeled and simulated the entire electrical distribution system for the most challenging worst-case scenarios. This comprehensive approach involved conducting a total discrimination study that guaranteed optimal protection of both the critical power transformers and the downstream low voltage (LV) systems. Through advanced protection relay testing methodologies and precise ETAP simulation techniques, we ensured that every component of the 33kV system testing protocol met international standards for electrical safety and operational reliability. Selective Protection: Minimizing Downtime and Maximizing System Availability/Reliability This sophisticated protection coordination study not only ensures comprehensive protection of critical electrical equipment but also guarantees that during any electrical fault condition, only the specific fault section becomes isolated—preventing total system blackouts that could compromise the entire desalination plant operation. This selective protection approach is crucial for maintaining continuous water production services for the 300,000+ residents depending on this vital infrastructure, demonstrating how expert 33kV system testing and protection relay testing directly contribute to community welfare and water sustainability goals.   Vibhawa carried out the MV(33kV)/LV testing & commissioning on behalf of the main Electrical Contractor of the project – IIAL : Illukkumbura Industrial Automation Pvt Ltd. The Main Contractor of the project –  SUEZ – France. Read their Case Study  Beyond Electrical Excellence: Vibhawa’s Commitment to Water Sustainability and Community Impact This groundbreaking project represents far more than advanced electrical system testing and commissioning—it embodies Vibhawa’s unwavering commitment to sustainable infrastructure development and community empowerment in Sri Lanka. By ensuring the electrical system reliability of this critical water infrastructure, Vibhawa is proud to play a vital role in transforming the livelihoods of over 300,000 residents in the Northern Province. Our meticulous 33kV electrical system testing and commissioning work directly contributes to water sustainability initiatives, enabling consistent operation of this life-changing desalination facility. When communities gain access to reliable, safe drinking water through dependable electrical infrastructure, we don’t just deliver technical excellence—we help build the foundation for economic growth, improved public health, and enhanced quality of life. Vibhawa’s expertise in electrical system reliability ensures that this water sustainability project will continue serving generations, making us proud partners in Sri Lanka’s journey toward water security and community development. Are you interested in getting your next project driving to success with Vibhawa Advantage – Contact Us today!  

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